Product Description
The Hydraulic Lifting Shafted Reel Stand is a high-performance solution designed for safe, efficient handling of heavy cable reels. Equipped with a central shaft for stable reel support and hydraulic lifting jacks for effortless elevation, this stand is ideal for applications where precision, strength, and mobility are essential.Key Features:
-
Hydraulic Lifting System: Dual or single hydraulic jacks enable smooth, controlled lifting of loaded reels without the need for cranes or additional lifting tools.
-
Shafted Reel Support: Solid steel shaft holds the reel securely in place, ensuring accurate and steady cable payout or rewind operations.
-
Heavy-Duty Frame: Fabricated from industrial-grade steel with a powder-coated or galvanized finish to withstand harsh field environments.
-
Adjustable Reel Widths: Supports a wide range of drum sizes with adjustable shaft brackets and customizable frame width options.
Specifications (Customizable):
-
Load Capacity: Up to [insert capacity, e.g., 1,000 kg]
-
Reel Diameter Range: [insert range, e.g., 40 inches]
-
Shaft Diameter: [insert size, e.g., 50 mm or 2 inches]
-
Finish: Powder-coated / Galvanized / Painted
Advanced Hydraulic Lifting SystemUtilizing a powerful hydraulic cylinder driven by a 2.2 kW motor, the stand achieves smooth, controlled lifting with a stroke up to 900 mm. The push button or optional PLC control facilitates semi-automatic operation, promoting efficiency and reducing manual labor.
Safety and Reliability Built-InEquipped with locking pins and a pressure relief valve, the stand enhances operational safety during loading, unloading, and use. The heavy-duty welded frame and powder-coated surface provide long-term durability, withstanding rigorous industrial environments.
Versatile and User-Friendly OperationSupporting reel shaft sizes from 3" to 6" with easy-to-change adaptors, this stand is designed for quick setup and changeovers. It handles up to two reels per hour, making it ideal for high-volume production lines in printing, packaging, and film converting plants.
FAQ's of Hydraulic Lifting Shafted Reel Stand:
Q: How do I operate the Hydraulic Lifting Shafted Reel Stand?
A: To operate the stand, simply position your reel, insert the shaft into the core using the appropriate adaptor, and use the push button (or PLC, if equipped) to lift and secure the reel. The hydraulic system ensures controlled motion, while locking pins provide added safety during operation.
Q: What types and sizes of reels can this stand accommodate?
A: This stand is suitable for reels with a maximum diameter of 1600 mm and a width up to 1200 mm. It supports reel shaft sizes from 3 inches to 6 inches, utilizing adaptors for different core sizes, making it versatile for paper, film, or packaging rolls.
Q: When should the hydraulic oil be replaced, and which type should I use?
A: Hydraulic oil maintenance depends on usage, but it's recommended to inspect oil quality every six months or after heavy use. Always use ISO VG 46 hydraulic oil, as specified, to ensure optimal performance and longevity.
Q: Where can this reel stand be installed and used?
A: The HRS-1600 is a floor-mounted unit ideal for installation in production areas of printing, packaging, paper, and film converting plants. Its robust design fits seamlessly into high-demand industrial environments.
Q: What is the benefit of the pressure relief valve and locking pins?
A: The pressure relief valve prevents hydraulic overload, while locking pins secure the reel during operation, significantly enhancing user safety and protecting against accidental drops or system failures.
Q: How does this reel stand improve my production process?
A: By providing easy, semi-automatic lifting and alignment (2 mm accuracy), the reel stand reduces setup times, minimizes manual labor, and supports handling up to two reels per hour for greater throughput and efficiency.
Q: What maintenance does the stand require?
A: Routine maintenance includes checking hydraulic oil levels, greasing manual lubrication points, and inspecting mechanical components. This maintenance-friendly design helps ensure reliable operation and extended equipment life.